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DYNACUT minimum quantity lubrication system MDE-KK
Item number1-156
355,91 € gross299,08 € netincl. VAT · Shipping costs
The DYNACUT MDE-KK is a electrically controlled minimum quantity lubrication system with droplet lubrication, version KK (multi-joint double nozzle with mixing head at the reservoir). Consumption 0–100 ml/h.
Available
Delivery / availability: Approx. 6 working days The period starts after conclusion of the contract or, for agreed prepayment, after your payment instruction.
Customer groupPurchase: businesses and private customers
In use
Overview
The DYNACUT MDE-KK is equipped with a multi-joint double nozzle and the mixing head at the reservoir. As the mixing head sits at the reservoir, it is located outside the chip area. Like all systems of the MDE series, it works as droplet lubrication with a coaxial spray nozzle for external lubrication in cutting and forming processes, especially for CNC milling machines.
Lubricant and air remain separate up to the nozzle and are metered via needle valves. The reservoir pressure is set via a hand valve to 0.3–1.5 bar depending on viscosity. Air and lubricant are switched via solenoid valves, electric control is possible for example via the CNC. The valves are available for 230 V AC, 24 V AC or 24 V DC.
The PE reservoir holds 1.5 l, consumption is 0–100 ml/h with an air consumption of 25–50 l/min per outlet. The inlet pressure is min. 2.5 bar to max. 8 bar, the operating pressure max. 2 bar. The system has 1–2 outlets, a 6 mm compressed air connection and weighs 3 kg.
The DYNACUT MDE-KK is supplied with multi-joint double nozzle, Mixing head at the reservoir and operating manual. Lubricant is not included, only lubricants approved for MQL may be used.
Features at a glance
- Multi-joint double nozzle with mixing head at the reservoir
- Coaxial spray nozzle, lubricant and air separate up to the nozzle
- Solenoid valves 230 V AC / 24 V AC / 24 V DC
- PE reservoir 1.5 l
- Consumption 0–100 ml/h, 1–2 outlets
Technical data
| Electrical | |
|---|---|
| Solenoid valve voltage | 230 V AC / 24 V AC / 24 V DC (depending on version) |
| Capacities | |
| Version | multi-joint double nozzle with mixing head at the reservoir |
| Lubrication method | droplet lubrication, low-pressure system with coaxial spray nozzle |
| Lubrication type | external lubrication (total-loss) |
| Control | electric via solenoid valves (e.g. via CNC) |
| Metering | needle valves, lubricant and air kept separate up to the nozzle |
| Lubricant consumption | 0–100 ml/h |
| Air consumption | 25–50 l/min per outlet |
| Outlets | 1–2 |
| Inlet pressure | min. 2.5 bar / max. 8 bar |
| Operating pressure | max. 2 bar (preset 1 bar) |
| Reservoir pressure | 0.3–1.5 bar depending on viscosity (pressure regulating/hand valve) |
| Compressed air connection | 6 mm |
| Weight | |
| Weight | 3 kg |
| Further data | |
| Reservoir | PE plastic |
| Capacity | 1.5 l |
| Reservoir mounting position | vertical |
| Lubricant | not included |
| Permitted lubricants | only lubricants approved for MQL |
Scope of delivery
- DYNACUT MDE-KK minimum quantity lubrication system
- Multi-joint double nozzle
- Mixing head at the reservoir
- Operating manual
Downloads
Operating manuals and spare-parts listsProduct safety
- Compressed air and escaping lubricant can cause eye, skin and injection injuries; damaged lines may release suddenly.
- Do not inhale aerosols or oil mist. Mineral-oil aerosols may be harmful; provide effective extraction or adequate ventilation.
- Lubricant mist may be flammable. Exclude ignition sources, open flames, sparks and smoking from the work area.
- Rotating tools, moving machine parts and chips create additional crushing, cutting and entanglement hazards; machine guards must remain effective.
- In the event of leakage, unusual pressure loss, damaged lines, malfunction or unintended discharge, stop the system immediately.
- Reservoir and lines may remain pressurised after the system has been switched off.
- Incorrect supply voltage, moisture or damaged wiring can cause electric shock, short circuit, fire or unintended actuation.
- Before commissioning, follow the manufacturer information supplied for the product and machine and the lubricant safety data sheet in full.
- Before installation, cleaning, filling, nozzle changes, troubleshooting or maintenance, shut off compressed air, fully depressurise and secure against restart; the pressure gauge must read zero before opening.
- Before every use, inspect reservoir, hoses, connectors, valves, nozzle and mountings for secure seating, wear, kinks, leakage and damage.
- Secure and aim the nozzle so that no person can be struck and no collision with tool, workpiece, clamping device or guard is possible.
- Fill only clean, suitable lubricant; observe labelling, miscibility and the safety data sheet. Collect spills immediately.
- Use the personal protective equipment required by the machining process and lubricant safety data sheet, including suitable eye and skin protection.
- After intervention, test tightness and secure seating at low pressure before bringing the system to operating pressure in a controlled manner.
- Check fill level, pressure setting and spray pattern regularly; never open the reservoir while pressurised.
- Electrical connection may be made only by a qualified electrician using the specified ratings; isolate, lock out and verify absence of voltage before work.
- Use exclusively for external minimum-quantity lubrication of suitable machining and forming processes on machine tools.
- Operate only with lubricants suitable for minimum-quantity lubrication and within the technical limits specified for the particular DYNACUT product.
- Installation, adjustment, operation and maintenance may be performed only by instructed or qualified personnel.
- Before installation, verify product designation, version, connection data and compatibility with the intended machine and DYNACUT system.
- Mount the complete system securely and operate it only with the intended compressed-air, reservoir and nozzle components.
- Do not point at persons or animals and do not use for body care, room treatment, food applications or breathing air.
- Do not fill or convey hazardous or incompatible media, especially petrol, nitro thinner, concentrated acids, chlorinated hydrocarbons or solutions containing more than 30% alcohol.
- Do not operate in explosive atmospheres or near open flames, sparks, glowing materials or hot surfaces.
- Never exceed the permitted pressure, electrical ratings or media compatibility and never bypass safety devices.
- Do not make unauthorised modifications or use untested spare parts or unapproved combinations.
- Collect lubricant residues, cleaning fluids and contaminated absorbents and dispose of them in accordance with the safety data sheet and local rules; do not release them into drains, soil or water.
- Fully depressurise the product before dismantling or disposal and secure residual media in a suitable labelled container.
- Separate metal, plastic and packaging components for recycling where permitted.
- Dispose of electrical or electronic components separately from household waste through the designated collection system.
Manufacturer
Dynacut UG (haftungsbeschränkt)Barbarastr. 1648734 RekenGermanyEU economic operator
ToolParts-GroupKleinhaslach 3590599 DietenhofenGermanyService & spare parts
Technical documents, spare-parts identification and repair support remain permanently available through ToolParts-Service.
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